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压缩空气干燥机

冷冻式、吸附式与膜式干燥,覆盖各种露点要求。

压缩空气干燥机

概述

Every compressor makes water. Air drawn in at 35 °C and 70% humidity carries a surprising amount of moisture, and compressing it forces most of that water out as liquid inside your pipework.

That water rusts pipes, wrecks pneumatic cylinders, ruins paint finishes and contaminates product. A dryer is not an accessory, in Karachi, Dubai or Muscat it is part of the compressor installation.

本系列包含

主要优势

Sized for your dew point

We specify to the dew point your process actually needs, which is often less demanding than assumed.

Selected at real ambient

Performance quoted at 45 °C, not at the 25 °C reference that flatters every datasheet.

Correct filtration with it

A dryer without the right pre-filter fails early. We supply the pair.

您需要哪种干燥机

这由您工艺所需的露点决定,别无其他。冷冻式干燥机能做到大约正三度,室内的任何用途都够用。

吸附式干燥机能做到零下四十度或零下七十度,用在空气冬天要走到室外、要进冷库,或者进入不能容忍水分的工艺的场合。

膜式干燥机适合小流量和用气点就近干燥,特别是在没有电源、或者有运动部件就会成为问题的地方。

  • 露点要求决定类型
  • 冷冻式做到大约正三度
  • 吸附式做到零下四十或零下七十度
  • 小流量与用气点就近干燥用膜式
  • 在用气点定露点,不是在干燥机处
  • 前置过滤已包含在设计中
  • 轻载工况用循环控制
  • 露点要实测,不是看指示灯

运行起来要花多少钱

冷冻式干燥机花的是电。循环型机型在低负荷时把制冷回路停掉,而在轻载工厂里,这是一天中的大部分时间。

吸附式干燥机花的是再生气,也就是被扔掉的压缩空气。露点联动切换能把这部分大幅削减,多付的差价是值得的。

膜式干燥机花的也是再生气,而且是流量中的一个固定比例;小工况没问题,大工况就很贵。

  • 冷冻式花的是电
  • 循环控制在轻载时省钱
  • 吸附式花的是再生气
  • 露点联动切换能减少再生气耗
  • 膜式的吹扫气是流量中的固定比例
  • 压降要计入成本
  • 购买之前先比较运行成本
  • 按实际流量选型,不按管径

本系列的数据表

每份两页:这台机器是什么、用在哪里,以及实测数据表。内容由本站生成,因此数据表不可能说出页面上没有的话。

常见问题

Do I really need a dryer?

If your pipework runs anywhere cooler than the compressor discharge, which is everywhere, water will condense inside it. In Karachi, Dubai or Muscat a compressor without a dryer puts litres of water a day into your machines.

What is pressure dew point?

The temperature at which water starts condensing out of the air at working pressure. If your pipework never gets colder than the dew point, you never get liquid water.

Refrigerant or desiccant, which do I need?

Refrigerant gets you +3 °C and covers most factory air. Desiccant gets you −40 °C and is needed if pipework runs outdoors, through a cold store, or feeds instruments and pharmaceutical processes.

How much does a dryer cost to run?

A refrigerant dryer uses 1–2% of the compressor's power. A heatless desiccant dryer consumes 15–20% of your compressed air as purge, which is why the heated and blower-purge designs exist.

How big a dryer do I need?

Size on the compressor's actual delivered flow, then correct for your inlet temperature and ambient. A dryer rated at 25 °C loses roughly a third of its capacity at 45 °C, which is why undersized dryers are so common in the Gulf.

Why is there still water in my line after the dryer?

Usually a failed drain, a blocked condenser, or a dryer sized at 25 °C conditions and installed in a 45 °C plant room. We measure the achieved dew point rather than assuming the dryer works because its light is on.

Where should the dryer go?

After the receiver, not before it. The receiver drops the air temperature and knocks out a large share of the water first, so the dryer sees a smaller load and lasts longer.

How long does desiccant last?

Three to five years with correct pre-filtration and even flow distribution. Oil carry-over from a worn separator is what kills a bed early, usually within eighteen months.

Can a dryer be added to an existing compressor?

Yes, and it is a straightforward retrofit. We size from your compressor's flow and pressure and fit it with the correct pre and after filtration, usually in half a day.

What maintenance does a dryer need?

Drain checks and condenser cleaning at every service, dew point measured and recorded, and on desiccant units a bed condition check. Condenser cleaning is what keeps a refrigerant dryer alive through a Gulf summer.

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