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真空解决方案

干式、油封式与水环式真空泵,以及完整的真空服务。

真空解决方案

概述

Vacuum is the utility that gets attention only when it stops working. It is rarely metered, rarely audited, and in many plants the pumps have been running the same way since the line was installed.

There is usually a lot of money in that. Oversized pumps, leaks, the wrong technology for the process and no speed control are all common, and all fixable. We supply the pumps, and we also do the unglamorous work of measuring what the existing system is actually doing.

本系列包含

主要优势

Measured before recommended

Ultimate pressure, pump down and vapour load taken on your plant, including on systems we did not supply.

Every pump type, every make

Dry, oil sealed and liquid ring, serviced whoever built them.

用置换,而不是等

A pump on the shelf so a process is running in days rather than weeks.

Honest when nothing is wrong

A health check that finds nothing gets a report saying so.

这个板块里有什么

干式与油封式真空泵、水环泵、增压泵、鼓风机,以及让这些设备持续运转的服务。

真空是按您工艺所需的压力,以及气体带进来的东西来选的。包装工艺在一百到两百毫巴工作,而真空干燥需要零点一毫巴;把真空度定得比工艺所需更深,是工厂里比较昂贵的一类错误。

在给出建议之前我们先测量,包括不是我们供的系统。真空方面的问题,答案几乎总是可以测出来的,而不是玄的。

  • 干式爪式、螺杆式、涡旋式与旋片式真空泵
  • 油封式旋片泵、旋塞泵与螺杆泵
  • 水环泵,工频与变频两种
  • 增压泵与侧流风机
  • 所有型式均可维保,包括其他品牌
  • 先测量,后给建议
  • 健康检查与技术咨询
  • 价格固定的服务合同

如何选泵

先定极限压力,再定蒸汽负荷,最后定气体种类。按这个顺序,这三项就能定下大多数选型。

在"泵里的任何东西都不能进入工艺"、而且工况洁净连续的场合用干式;在工况脏污或困难、又要以不高的代价拿到深真空的场合用油封式。

当工艺带着水、蒸汽或液块、而这些会让其他泵停下来时,用水环式。它是最后的选择,而它配得上这个位置。

  • 先确定极限压力
  • 蒸汽负荷靠实测,不靠假设
  • 洁净连续工况用干式
  • 脏污或困难工况用油封式
  • 含水、蒸汽与液块用水环式
  • 抽空速度要紧时加增压泵
  • 比较五年总成本,而不只是购机款
  • 在各种型式之间如实比较

本系列的数据表

每份两页:这台机器是什么、用在哪里,以及实测数据表。内容由本站生成,因此数据表不可能说出页面上没有的话。

常见问题

How do I choose between dry, oil-sealed and liquid ring?

By what goes through the pump. Clean and continuous: dry. Clean but budget-driven: oil-sealed. Wet, dirty or carrying condensate: liquid ring, which is almost indifferent to carry-over.

What vacuum level do I actually need?

Packaging works at 100–200 mbar. Vacuum drying and distillation need 0.1 mbar or lower. Specifying deeper vacuum than the process needs is one of the most expensive mistakes in a plant.

How is pumping speed different from ultimate pressure?

Pumping speed is how fast a pump moves gas, ultimate pressure is the deepest vacuum it can reach. A pump can have a fine ultimate figure and still take an hour to pump your vessel down.

Why is my vacuum getting worse?

Usually leaks, the wrong fluid or a blocked filter rather than a worn pump. We measure ultimate pressure, pumping speed, leak rate and power draw before recommending anything.

How much does a vacuum system cost to run?

More than most plants realise, because it is rarely metered. A central system running continuously can be one of the three largest electrical loads on a site, and it is usually oversized.

Do you service other manufacturers' pumps?

Yes, most of the pumps that come through our workshops were supplied by somebody else, and that is entirely fine.

What is a mechanical booster for?

It sits on top of a backing pump and multiplies pumping speed in the range where the backing pump has gone slow. A vessel that took forty minutes to evacuate typically comes down to eight.

Can variable speed be added to a vacuum system?

On liquid ring installations, yes, and it is usually the single biggest saving available: 30–50% less energy than throttling, plus lower sealing water consumption.

How long should a vacuum pump last?

A dry claw pump runs about 20,000 hours between major services on a clean duty. An oil-sealed vane pump depends almost entirely on whether the oil is changed and the right grade is used.

Can you audit our existing vacuum system?

Yes, and the report is yours whether or not you buy anything. Leak testing and pipework assessment usually find the problem long before the pump is at fault.

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不确定该选哪个型号?

把您的用气量、工作压力和运行小时数发给我们。我们的工程师会完成选型并给出书面建议,不收费,也不构成任何义务。