
概述
A 30 kW compressor in a humid climate can produce over a hundred litres of condensate a day. From a lubricated machine that liquid contains oil, and putting it down a drain is illegal in every market we operate in.
There are two parts to handling it properly: drains that remove the water without blowing away compressed air, and a separator that takes the oil out before the water is discharged.
主要优势
Zero air loss drains
Level-sensing drains open only when there is water. A timer drain typically wastes 2 – 4% of your total compressor output.
Legal discharge
Oil-water separators bring residual oil below 10 ppm, meeting local discharge limits.
Cheap to run
Filter cartridge replacement once or twice a year, far less than tankering condensate away.
Fault alarm
Volt-free contact so a blocked drain is noticed before water reaches the ring main.
工作原理
每台压缩机都会产生水,在潮湿气候里会产生很多。那些水带着油出来,而离开您厂区的东西必须干净到可以合法排放。
分离器用聚结介质加一级吸附把油和水分开。出来的水去排放,油被截留下来妥善处置。
另一半是排水阀。定时排水阀要么浪费压缩空气,要么留下积水,而零气损排水阀两样都不会——这也是把定时阀换掉通常回本很快的原因。
- 排放前先做油水分离
- 用零气损排水阀取代定时排水阀
- 排水处不浪费压缩空气
- 排放水质满足法规要求
- 按压缩机功率与湿度选型
- 截留的油妥善处置
- 排水阀失效时报警
- 可加装到现有装置上
为什么这件事重要
在我们做生意的多数国家,排放含油冷凝水是违法的,而且检查人员专门会看这一项,因为它太容易查到了。
大型压缩机上的一只定时排水阀,可能浪费掉机器产气量的百分之几。这是一个实打实的数字,而且一天二十四小时都在发生。
留在系统里的水比前两者都糟。它会到达用气点,会接触到产品,还会把管网从内部锈穿。
- 在我们服务的每一个市场都能合法排放
- 定时排水阀持续浪费空气
- 用气点的水会毁掉产品
- 管网免受内部腐蚀
- 回收期通常不到一年
- 按您的气候与运行小时选型
- 安排截留油品的处置
- 报价之前先给建议
配件与服务
分离器介质与排水阀保养。两样都不贵,也都被忽视,直到出现看得见的问题为止。
介质有的是容量,不是寿命。我们按您机器实际产生的带油量来定更换周期,而不是照一个通用数字。
我们在与压缩机同一次上门时保养排水阀,并且会实际检查它们是否在动作,而不是想当然。
- 分离器介质按容量更换
- 周期按您的实际带油量确定
- 排水阀要实测,不能想当然
- 与压缩机一并保养
- 截留的油收集后处置
- 可提供排放水取样检测
- 本地有库存
- 服务方案下固定价格
常见问题
How much condensate does a compressor actually make?
A 30 kW machine in a humid climate can produce over a hundred litres a day. It has to go somewhere, and in most plants nobody has decided where.
Can I just put it down the drain?
Not from a lubricated compressor. That liquid contains oil and discharging it is illegal in every market we operate in: an oil-water separator brings it below 10 ppm first.
What is wrong with a timer drain?
It opens whether there is water there or not, and every time it opens with no water it blows away compressed air. Timer drains typically waste 2–4% of a plant's total output.
What does a zero-loss drain do differently?
It senses the liquid level and opens only when there is water to remove. No air escapes, which is why it pays for itself quickly on any machine above about 15 kW.
How much does an oil-water separator cost to run?
One or two filter cartridge changes a year. That is far cheaper than tankering condensate away, which is the alternative on sites that take the rules seriously.
How do I know my drain has failed?
Water reaching the ring main is the late symptom. Fit drains with a volt-free fault contact and you find out before the water does any damage.
Where should drains be fitted?
At the aftercooler, the receiver, the dryer and every low point in the pipework. A single drain at the compressor is not enough for a distributed system.
Does an oil-free compressor still need this?
It needs drains, but not an oil-water separator. The condensate is clean water, so there is nothing to separate and nothing to declare.
Do drains need maintenance?
Yes, and they are the item most often forgotten. A blocked drain is the single most common cause of water downstream, and clearing one takes minutes.
What do the local regulations require?
Discharge limits differ by country but all of Pakistan, the UAE, Saudi Arabia, Oman and Türkiye restrict oil in effluent. We specify to the limit that applies where the machine is installed.
相关产品

空气压缩机
2.2 至 355 kW 的螺杆式、无油式与活塞式压缩机。
- 容积流量(FAD)
- 0.1 – 109.0 m³/min (9 – 882 cfm)
- 工作压力
- 2 – 1,000 bar g
- 电机功率
- 2 – 355 kW

储气罐与储罐
储气、分离,以及那只让压缩机不再频繁启停的罐子。
- 工作压力
- 1 – 13 bar g
- 重量
- 99 – 1,240 kg

气体压缩机
氮气、氧气、沼气、液化石油气、天然气、氨气、氩气与蒸发气。
- 容积流量(FAD)
- 10 – 3,500 Nm³/h
- 工作压力
- 1 – 210 bar g
- 电机功率
- 4 – 250 kW

制氧与制氢
在自己厂内制气,不必再为瓶装气和运输付钱。
- 工作压力
- 4 – 5 bar g
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