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鼓风机

用于曝气与输送的大流量、低压空气。

鼓风机

概述

Blowers occupy the range between a fan and a compressor: large volumes at a pressure below about one bar. Wastewater aeration, pneumatic conveying and drying lines all sit here.

Using a compressor for a blower duty is one of the more expensive mistakes in industrial utilities, and it is common. If your application needs volume rather than pressure, this is the right page.

本系列包含

主要优势

The right machine for the duty

Volume at low pressure, without paying to compress air far beyond what the process needs.

Speed instead of throttling

Variable speed or guide vanes follow demand. A throttle valve simply wastes it quietly.

Specific power compared

Power per unit of air delivered, which is the only fair comparison between two blowers.

Oil free by design

No oil in the air stream and no filtration stage to pay for.

鼓风机还是压缩机

区别在压力。鼓风机以低于约一 bar 的压力输送大流量,压缩机则以七 bar 或更高的压力输送较小的流量。

拿压缩机去干鼓风机的活,是工业里比较昂贵的一类错误,因为您在为远超工艺所需的压缩程度付钱。

如果您的工艺要的是低压大流量——用于曝气、输送、干燥或冷却——那它要的是鼓风机。

  • 低压大流量用鼓风机
  • 高压小流量用压缩机
  • 曝气、输送、干燥与冷却
  • 在这里用压缩机会浪费大量能源
  • 容积式或离心式
  • 连续运行工况用涡轮鼓风机
  • 变频跟随工艺运行
  • 按实际工况点选型

在这个系列里怎么选

轻载小流量用侧流风机;压力变化而排量固定的场合用容积式;大流量连续工况用离心式和涡轮式。

在污水厂里,决定选型的是调节范围。跟随溶解氧信号运行的涡轮鼓风机,能把工频机白白放掉的那部分省回来大半。

不论哪种型式,都要避免节流。调速或导叶能省电,而节流阀只是把电更安静地浪费掉。

  • 轻载小流量用侧流风机
  • 排量固定用容积式
  • 大流量连续工况用涡轮式
  • 污水厂上由调节范围决定
  • 用调速,而不是节流
  • 比较的是比功率,而不只是功率
  • 离心机型配喘振保护
  • 按实际工况点选型

本系列的数据表

每份两页:这台机器是什么、用在哪里,以及实测数据表。内容由本站生成,因此数据表不可能说出页面上没有的话。

常见问题

What is the difference between a blower and a compressor?

Pressure. A blower moves a large volume at under about one bar. A compressor moves a smaller volume at seven or more. Using a compressor for a blower duty is one of the more expensive mistakes in industrial utilities.

How do I know which one my application needs?

If you need volume rather than pressure (aeration, conveying, drying, bottle blow-off), it is a blower duty. If you need to drive a cylinder or a tool, it is compressed air.

How much can I save by switching?

Blowing and cooling with compressed air costs roughly eight times what a blower costs to do the same job. On a continuous drying line that difference is very large.

What pressures do blowers cover?

Typically 0.3 to 1.0 bar. Above that you are into low-pressure compressor territory and the selection changes.

Why are aeration blowers such a big electrical load?

Because they run continuously and aeration is usually the largest single consumer on a wastewater plant: often more than half the site total.

Do blowers need variable speed?

On aeration, yes. Demand changes hour by hour with the incoming load, and throttling a fixed-speed blower wastes most of the potential saving.

How much maintenance do they need?

Very little on air-foil or magnetic bearing machines, no contact bearings, no gearbox on direct drive, no oil changes. Bearings are the only scheduled item.

Is the air oil-free?

On magnetic and air-foil bearing designs, yes. There is no lubricant anywhere in the air stream, which matters on food and packaging duties.

Can a turbo blower replace my existing lobe blowers?

In most retrofits yes, on the same footprint and duct connections, and usually with a substantial energy reduction.

How noisy are they?

Typically under 80 dB(A) at one metre in a standard enclosure, which is considerably quieter than the lobe blowers they usually replace.

相关产品

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